Custom Hard Hat Stickers

Personalize your hard hats with custom hard hat stickers from Decals.com! Create custom logos, awards, safety certifications, name tags, and more to customize hard hats for yourself or your crew. We print all our hard hat stickers right here in the USA and on an industrial strength vinyl material. We apply a scratch, UV, and weather-proof lamination to help your stickers hold up in tough conditions.

Get started designing your hard hat stickers by using our free online design tool or upload your print ready artwork today!

A male construction worker wearing a custom hard hat sticker on a white hard hat.
Step 1 - Choose Size and Quantity

Choose Size

Choose the size you want for your product

Not seeing the size you want? Click here and get a custom quote.
Step 2 - Choose Add-Ons

Choose Options

Choose the options you want for your product

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Step 3 - Choose Design Method
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Design Methods

Design from Scratch Icon

Design from Scratch

With our easy to use online designer, you can quickly design your custom hard hat sticker. Just upload an image or logo from your computer or choose from our wide selection of clipart to create your personalized hard hat sticker.

Upload a File Icon

Upload a File

If you decide to upload an original file, instead of designing your own, you will need to upload an .eps file. This ensures that you will receive the highest quality hard hat stickers possible! Once you have added your product to your cart and select your shipping method, a proof will be emailed to you. When you approve your proof and make a payment, your order will be complete.

Payment

All orders must be paid up front prior to being put into production. We accept VISA, Mastercard, American Express, and Discover credit cards. We also accept checks, which must be received prior to your hard hat stickers being put into production. 

Live Order Tracking

Back in the early days of making stickers, we built a system called Live Order Tracking that enables our customers to track their order through every stage of our streamlined process, from order placement to delivery.

Live Order Tracking Icons

After placing your order for hard hat stickers, you’ll receive a unique Live Order Tracking number via email that will allow you to track your hard hat stickers every step of the way. Need the current status of your order? Just click the link in the email and get the most recent updates from our dynamic Live Order Tracking system.

Create Your Product

Production Time Tables

Our flexible production times range from one to five business days. This allows you to make the final decision on when you need your order.

1 Business Day Priority:

Timelines can be tight. That's why we offer this zippy one day turnaround option. 

1 Business Day Priority Infographic

  • Orders approved after 5:00 PM CST will be processed the following business day,
  • Emergency/same day rushes are available in some cases, Please speak with a customer service representative today for more information,
  • Note: The time it will take to receive your product includes the production time as well as the shipping time.
  • Turnaround starts from the time the file upload is complete. If an order is flagged in our prepress department or a proof is requested awaiting approval, turnaround starts from the time the approval is given.

2 Business Days Express:

Have an extra day, but still need your products quickly? The express option is ideal for you!

2 Business Days Express Infographic

  • Orders approved after 5:00 PM CST will be processed the following business day,
  • Emergency/same day rushes are available in some cases, Please speak with a customer service representative today for more information,
  • Note: The time it will take to receive your product includes the production time as well as the shipping time.
  • Turnaround starts from the time the file upload is complete. If an order is flagged in our prepress department or a proof is requested awaiting approval, turnaround starts from the time the approval is given.

3 Business Days Standard:

This is our most popular fast turnaround option. Free and speedy enough for almost any custom order.

3 Business Days Standard Infographic

  • Orders approved after 5:00 PM CST will be processed the following business day,
  • Emergency/same day rushes are available in some cases, Please speak with a customer service representative today for more information,
  • Note: The time it will take to receive your product includes the production time as well as the shipping time.
  • Turnaround starts from the time the file upload is complete. If an order is flagged in our prepress department or a proof is requested awaiting approval, turnaround starts from the time the approval is given.

5 Business Days Saver:

If you’re not in a rush, then you can save some money by choosing our 5 Day Saver option.

5 Business Days Saver

  • Orders approved after 5:00 PM CST will be processed the following business day,
  • Emergency/same day rushes are available in some cases, Please speak with a customer service representative today for more information,
  • Note: The time it will take to receive your product includes the production time as well as the shipping time.
  • Turnaround starts from the time the file upload is complete. If an order is flagged in our prepress department or a proof is requested awaiting approval, turnaround starts from the time the approval is given.

Create Your Product

Die Cut Stickers VS. Kiss Cut Stickers

The main differences between these two cut options, comes down to the paper backing on each sticker.

For a more elaborate explanation, please visit our helpful blog article Die-cut vs Kiss-cut: A Simple Guide.

Die-Cut Sticker

Die-Cut

Die-cut means that we are cutting through both the vinyl sticker material and the paper backing. This cut type doesn't leave any material around the sticker. Another way to look at it is to think of it like a "cookie cutter." Your stickers are all individually cut out to the contour of your design, so you have individually cut stickers with no paper material around the design.

* Please note – Back Slit (Crack and Peel) is only available on our Standard and Permanent material options *


Kiss-Cut Sticker

Kiss-Cut

Kiss-cut means we are only cutting through the vinyl layer ("sticker material") and not cutting through the paper backing, leaving a paper material border around your sticker. When you choose a kiss-cut sticker, you will have extra material around your sticker for easy peeling.

Create Your Product

Custom Hard Hat Sticker Artwork Specifications

Preferred Files for Printing

The maximum file size we accept is 100 MB. Our preferred file types are:

  • Adobe Illustrator EPS (Encapsulated Post Script)
  • PDF (Adobe PDF)

When submitting these files, make sure you convert all fonts to outlines or curves to ensure they print correctly and the fonts are not substituted. 

Additional Files Accepted

  • JPG (High Resolution JPEG)
  • TIFF (High Resolution TIFF)
  • PNG (High Resolution PNG)

File Tips

  • Set up size proportionate to the exact size product you are ordering 
  • Convert all text to outlines 
  • Only Allow for bleed if necessary
  • Never flatten/merge layers in a PSD file
  • Indicate the cut line clearly for all decal products

Vector Art

Vector art consists of lines and curves that are mathematically defined objects. When viewing art in key line mode you can see the points or vectors when connecting your lines and curves. They can also be seen when using the pen tool or editing the points along a path. Vector art is ideal for type and drawn shapes because they can be enlarged to any size while maintaining crisp outlines and details without sacrificing quality. The distance between the vectors is calculated mathematically and is not dependent upon resolution. 

Raster Art

Raster images consist of colored squares, called pixels. They are created by combining a series of various colored pixels. Digital photographs are made up of pixels. If you view a raster image at 200% or more you are able to see the individual pixels that make up the image. Raster images are dependent upon resolution so image enlargement is limited by the individual size at which the file was created. If a file is produced at a size that is larger than its resolution will allow, the quality will decrease. Printing a low resolution file will result in pixelation. Individual pixels are large enough to be easily discernable. Increasing the resolution will not solve this problem is there are not enough pixels to begin with. The program will add more pixels based upon the estimation of their location and will then assign their neighboring pixels's color value. This may cause an image to look muddy. 

If submitting these files, please follow the guidelines below:

  • 100% scale (full size output) at 100 dpi
  • 50% scale at 200 dpi or higher
  • 25% scale at 300 dpi or higher
  • 10% scale at 600-1200 dpi recommended

Design Services

 

If you are not able to provide us with a print ready artwork, our art department would be able to recreate your artwork in vector format for printing. Most logos or images can be recreated for and additional cost, which depends on the difficulty of your design. Artwork design service discounts may apply. Please contact a customer service representative today for more details.

This service needs to be paid for in advance of us printing your order. We will keep your recreated vector artwork on file for you to use on all future orders.

Releasing the recreated vector artwork to you for personal use can be done for an additional cost.

Create Your Product

Shipping

  • You can expect your Decals.com order to arrive within 2 - 4 business days (after production time) to 90% of the United States.Unless otherwise specified, at the time of ordering, your custom hard hat stickers will ship via UPS Ground.
  • If you have any questions about shipping rates or rush production, please contact our friendly Customer Service Representatives at (320) 391-5250 prior to ordering.
  • You will receive a tracking number once your package has shipped.
  • To read more about our shipping information visit our shipping policy page.

Shipping Methods:

  • Economy (5-15 Days)
  • Standard (3-5 Business Days)
  • Three Day (3 Business Days)
  • Two Day (2 Business Days)
  • Overnight (1 Business Day)

Important Economy Shipping Notes:

  • If choosing economy shipping, please include additional postal information such as your P.O. Box in the "Address Two" field on the checkout page to help ensure delivery.
  • Using economy shipping can also add an additional 5 - 10 days, depending on where the package is being shipped to. 

National and International Shipping Notes:

  • Decals.com ships throughout the United States and Internationally.
  • All international shipments must have shipping labels as well as customs documentation provided by the customers. We will only accept international shipping labels from the following carriers, USPS and UPS.
  • Contact a Customer Service Representative at (320) 391-5250 for more information.

Create Your Product

More About Custom Hard Hat Stickers Return to Top

Add a little flare and personalize your hard hat with a custom made sticker from Decals.com! Create stickers for logos, awards, training and safety certifications and much more. Upload your artwork or logo or start designing your sticker from scratch in our easy to use online designer tool. 

We print our hard hat stickers on a premium cast vinyl material with a weather-proof lamination to protect your stickers from abrasion, UV, and water to help each sticker’s color stay brighter and crisper for longer.

Need some new hard hats for your awesome stickers? Check out our partner Custom Hard Hats.

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Why Choose Decals.com?

Customer Service

Our customer service is 100% in-house and comprised of friendly, professional graphic designers.

Made in the USA

All of our products are proudly made and manufactured here in the USA!

 

Fast Turnaround

Standard turnaround time ships your product within three business days.

Track Your Order

Track your order, every step of the way, with our proprietary live order tracking system.

Frequently Asked Questions Return to Top

Product Information

What are custom hard hat stickers made of?

We print our custom hard hat stickers on a high-performance cast vinyl material that has up to an 8-year outdoor durability lifespan when properly applied and cared for. This material features air release technology for smoother application.

Do stickers weaken hard hats?

In most cases no, hard hat stickers will not negatively affect the safety performance that is provided by the hard hat. If any signs of aging or cracking appear on the helmet, do not cover them up with stickers and replace your helmet immediately.

What is the lifespan of hard hat stickers?

The lifespan of our high-performance vinyl material option has up to an 8-year outdoor durability lifespan when properly applied and maintained.

I want lots of colors, fonts and images in my design, is that possible?

We digitally print all our vinyl stickers in full color so you can use as many fonts and images as you want at no additional cost.

The only time color will affect your price is if you request a color match proof. If you need a color match proof, please contact us to speak with one of our friendly customer service reps!

Do your hard hat stickers have a glossy or matte finish?

Our custom hard hat stickers come in both a gloss or matte finish. 

What are the finish options?

Our hard hat stickers come in both a gloss or matte finish. 

What are the size limitations?

Hard hat stickers have a minimum print width and height of 3“and a maximum print width and height of 4”.

Common Uses

What surfaces can hard hat stickers be placed on?

Hard stickers can be placed on any helmet or hard hat material, they will also apply properly to any non-porous surface such as; walls, metal, plastic, and glass.